Texparts forklift parts fulfillment
Case Study

How Texparts Achieved Sub-24 Hour Fulfillment

<24 Hours
Order-to-ship time
100%
Operations consolidated
Shopify
Primary sales channel

Industry

Repair parts for machinery and forklifts

Platform

Shopify-driven e-commerce

Location

Texas, USA

Texparts specializes in trusted aftermarket replacement parts for the most common forklift brands, serving businesses across the United States with fast delivery from Texas.

The Challenge

Persistent Accuracy Issues and Delayed Fulfillment

Before partnering with Thrive, Texparts faced significant operational challenges with their previous 3PL provider:

  • Persistent accuracy issues that damaged customer trust and required constant firefighting
  • Delayed fulfillment times that couldn't meet customer expectations for urgent repair parts
  • Lack of inventory visibility making it difficult to manage stock levels and reorder points
  • Complex onboarding challenges with hundreds of SKUs arriving commingled in gaylords
The Solution

Structured Inventory Control and Barcode-Driven Processes

Thrive's team tackled the complex onboarding challenge head-on, implementing systems that would ensure long-term operational excellence:

Operational Triage

Systematic processing and organization of hundreds of commingled SKUs, creating order from chaos through structured intake procedures.

System Reorganization

Complete overhaul of inventory management systems with proper categorization, location mapping, and cycle counting procedures.

Barcode-Driven Processes

Implementation of comprehensive barcode scanning at every touchpoint, eliminating manual errors and ensuring 99.9%+ accuracy.

Rapid Processing

Streamlined workflows and optimized picking paths designed specifically for the fast-moving parts industry.

Results

Transformational Operational Excellence

The transformation was dramatic and immediate. Within months of transitioning to Thrive's Brittmoore facility, Texparts achieved:

  • Under 24 business hour order-to-ship time for all standard orders
  • Material improvement in accuracy eliminating the costly errors that plagued their previous operation
  • Complete operational consolidation — closed their secondary 3PL and centralized everything at Thrive
  • Enhanced customer satisfaction through reliable, fast delivery of critical parts
<24
Hours
From order placement to shipment
1 Facility
Consolidated from multiple 3PLs
"The transformation has been incredible. We went from constant firefighting with our old 3PL to smooth operations where we can focus on growing our business instead of fixing fulfillment problems."
Operations Team
Texparts

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